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POWERSMART SERIES™ INVERTER GENERATOR
SERVICE AND REPAIR MANUAL
MODEL 030473
279957GS Rev. -
This generator is rated in accordance with CSA (Canadian Standards Association) standard C22.2
No. 100-04 (motors and generators)
Not
for
Reproduction
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POWERSMART SERIES™ INVERTER GENERATORSERVICE AND REPAIR MANUALMODEL 030473279957GS Rev. -This generator is rated in accordance with CSA (Canadian Stan

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10 BRIGGSandSTRATTON.COMMaintenanceMaintenance ScheduleFollow the hourly or calendar interval, whichever occurs first. More frequent service is requi

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11 WARNING Unintentional sparking could cause fire or electric shock resulting in death or serious injury.When Adjusting Or Making Repairs To The Ge

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12 BRIGGSandSTRATTON.COMChanging Engine OilIf the generator is used under extremely dirty or dusty conditions, or in extremely hot weather, change th

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13Service Spark Plug1. Loosen the four handle screws and remove the handle (Figure 8).Figure 82. Remove the top maintenance cover.3. Clean area a

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14 BRIGGSandSTRATTON.COMInspect Muffler and Spark ArresterInspect the muffler for cracks, corrosion, or other damage. Remove the spark arrester, if e

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15Rewind Starter ReplacementDisassemble Rewind Starter1. Remove control panel, inverter, and fuel tank as described in the Troubleshooting section.

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16 BRIGGSandSTRATTON.COMFigure 15Inspect Rewind Starter Parts1. Inspect the pulley for wear, cracks, rough edges, or burrs in the rope groove and lo

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17TroubleshootingFuel SystemFuel PumpThe fuel pump (A, Figure 16) is located on inside of cover. It is operated by vacuum pulses from the engine. Th

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18 BRIGGSandSTRATTON.COMFuel ValveThe fuel valve is mounted behind the side maintenance cover. Check the valve for proper operation as follows:1. Us

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192. Remove control panel from enclosure and, without disconnecting wiring, set control panel aside (D, Figure 23).3. Remove inverter from enclosu

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2 BRIGGSandSTRATTON.COMBriggs & Stratton Power Products Group, LLCP.O. Box 702Milwaukee, WI 53201-0702Copyright © 2010. All rights reserved. No

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20 BRIGGSandSTRATTON.COM4. Remove breather filter (B, Figure 29) to expose the air cleaner assembly screw. Loosen and remove screws (C) to remove ai

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215. Remove air cleaner assembly and set aside (Figure 30).Figure 307. Remove the hose that is connected to carburetor assembly (Figure 32).8. Wh

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22 BRIGGSandSTRATTON.COM11. Ensure the inlet needle and spring (A) are assembled correctly, with the spring located below the float bosses (Figure 3

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23Stepper MotorThe stepper motor (electric throttle actuator) responds to the inverter module to continuously match engine speed to the power needs

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24 BRIGGSandSTRATTON.COM4. Actuate the throttle lever to check for proper movement (Figure 42). The lever should move freely in both directions.5.

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25Engine Will Not StartThe Engine Cranks But Has No SparkIf the engine cranks but has no spark, it could be the micro switch (A, Figure 43).Test the

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26 BRIGGSandSTRATTON.COMLow Oil SwitchThe low oil indicator system is designed to prevent engine damage caused from insufficient engine oil. If the e

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27Ignition Spark CircuitWhen the engine is running the 27V coil produces a voltage that is present at the ignition module. When the magnet on the fl

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28 BRIGGSandSTRATTON.COMTest Ignition Coil1. Locate the connector for the ignition coil (A, Figure 56) and disconnect..2. Attach meter test leads t

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29Figure 583. Attach one test lead to either terminal of ignition coil connector and the other lead to the spark plug cap (Figure 58) to measure th

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3Table of ContentsImportant Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . 4Generator Components . . . . . . . . . . . . . . . .

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30 BRIGGSandSTRATTON.COM3. Measure for 120 VAC ouput (C, Figure 62).4. Disconnect the main winding connector and measure resistance across the wind

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312. Disassemble panel cover to locate and check the wire connections (A, Figure 66).3. Locate battery winding connector (B, Figure 67) and mesure

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32 BRIGGSandSTRATTON.COMGenerator SpecificationsStarting Wattage 2,000 WattsWattage* 1,600 WattsLoad Currentat 120 Volts AC 13.3 Ampsat 12 Volts DC 5

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33Generator Wiring Diagram Not for Reproduction

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Not for Reproduction

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4 BRIGGSandSTRATTON.COMImportant Safety Instructions WARNING The engine exhaust from this product contains chemicals known to the State of California

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5 WARNING Generator voltage could cause electrical shock or burn resulting in death or serious injury. Use approved transfer equipment to prevent ba

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6 BRIGGSandSTRATTON.COM CAUTION Excessively high operating speeds could result in minor injury and/or equipment damage.Excessively low speeds impose

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7 WARNING Exhaust heat/gases could ignite combustibles or structures resulting in death, serious injury and/or property damage. • Keep at least 5 f

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8 BRIGGSandSTRATTON.COMFuel Tank Cap Vent LeverThe fuel tank cap is provided with a vent lever (A, Figure 2) to seal the fuel tank. The vent lever mu

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9Generator ComponentsA - Fuel Tank Cap Vent Lever — Turn the vent lever to the “ON” position when operating the generator. Turn to the “OFF” positi

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